Manufacturing insights

Straight from the Production Floor

Discover in-depth perspectives on key manufacturing topics, from emerging technologies and supply chain optimization to sustainable production methods, quality control innovations, regulatory compliance, and global logistics strategies. Access actionable insights designed to help you innovate, scale, streamline operations, and excel in competitive markets.

Latest Post • May 5, 2025

Manufacturing Results, Does Anyone Have a Better Bad Idea?

In the corner of this black heart. A full deck of wild cards. Tell me, are you scared to make a bet? Are you in or are you out? With all the sins I’m thinking about. Or do you have a better bad idea? [‘Better Bad Idea’, recorded by Sunny Sweeny, Americana artist, 2017.] Following […]

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Every time we step onto the shop floor, we learn something new—explore insights that drive smarter manufacturing and more seamless builds.

June 18, 2023

Country of Origin Marking: “Designed In” isn’t “Made In”.

Folks, It’s become sort of voguish to mark consumer product packaging with descriptions such as “Proudly Designed in Silicon Valley” and “Thoughtfully Assembled in the USA”. While the written words may be (technically) true, they’re no substitute for properly listing the Country of Origin (“COO”) on the product and/or package. Mess up on this and […]

April 6, 2023

New Product Industrialization and the Zone of Proximal Development

Folks, My wife is a special education teacher for primary school kids, and her job is extraordinarily more difficult than anything you or I do. We were recently at one of her work social events and I overheard something about The Zone of Proximal Development. I learned that this is Lev Vygotsky’s theory of learning […]

November 12, 2022

Methods & Materials: The Foundation of New Product Development

Folks, When I was a young engineer, my first position was in the printed circuit board industry. [And thank you to the Emello family for giving me my start! Back then, I didn’t appreciate the enduring value of having to do every job in the plant. IThat job gave me an “Industrial PhD” that continues […]

October 13, 2022

Color So Hard: The Dos and Don’ts of Color Matching!

Folks, John Doe, member of the ground breaking punk band X, released a superb solo album in 1995, “Kissing So Hard”. By that time, Mr. Doe had evolved into a country-punk artist and the sixth track “Kissing (So Hard)” proved that he was as much poet as musician. What does all this got to do […]

September 18, 2022

Applying the Brakes to Early Stage Companies & Designs

Folks, We were recently approached by an early stage medical device company. Without revealing any product details, they’ve designed a specialized bandage that’s used to control traumatic bleeding. The company is led by two physicians and a finance professional. The founders have hacked several bandages and asked for our assistance in making product models to […]

January 18, 2022

How NPI Changed in 2021

Folks, It was quite a year… Again. Twelve months ago, we were all looking forward to a return to some form of normalcy. At the start of the new year, normalcy appears to be whatever we’re all doing to keep pushing forward. Several trends in new product sourcing and manufacturing emerged or were reinforced last […]